Say Propesyonal ya Silicone Rubber Mold Supplier yo
Niletneg nen 2010, say Protech et sakey a manufacturer ya walad China ya espisyalista ed saray produkton plastik tan hardware, ya walaan na mabiskeg iran abilidad ed high-precision tooling, injection molding, tan metal stamping. Manpapaandar kami na dakel a pasilidad na produksyon ya walay kabuoan ya 8,000m2, kaiba lay 2,500m2 ya pabrika na kagawaan ed Dongguan tan 6,000m2 ya pabrika na panagmolde tan panag-stamp ed Shenzhen. Lapud walaan kami na advanced CNC machining tan precision inspection systems, susuportaan mi so malet iran toleransya tan malet ya kalidad.
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![Custom HCR Silicone Mold]()
Custom HCR Silicone MoldNgaran na Produkto:Custom HCR silicone injection mold parad atagey ya reliability na Aerospace Sealing Elements. . Materyal na Produkto:HCR/LSR (Wacker, Dow Corning, Shin-Etsu, Elkem); Wala ray Grado -
![LSR Silicone Rubber Mold]()
LSR Silicone Rubber MoldDetalye na Produkto:WTB Connector Matte Sealing. . Materyal:Premium LSR (Wacker, Dow Corning, Shin-Etsu, Elkem); Wala ray Grado ed Medisina/Industriya. . Istruktura na Hulma:Custom Engineered -
![Self-Lubricating Liquid Silicone Rubber Mold]()
Self-Lubricating Liquid Silicone Rubber MoldNgaran na Produkto:Self-Lubricating Liquid Silicone Rubber Mold parad Automotive Electronics Application. . Istruktura na Mold:2/4/8/16/32/64 Cavities ,2-Plate/3-Plate Cold Runner Molds. . Materyal -
![Connector Sealing Molding]()
Connector Sealing MoldingNgaran na Produkto:Saray Custom Electrical Connection Sealing Components. . Materyal na Produkto:LSR / HCR Silicone Rubber (Wacker, Dow Corning, Shin-Etsu, Elkem) - Grades parad HT, FR, LS, FDA, ESD, -
![LSR Silicone Molding]()
LSR Silicone MoldingNgaran na Produkto:Customized LSR / HCR Mold parad IP68 Sealing Elements. . Istruktura na Hulma:2/3-Plate Mold, walay/anggapoy Cold Runner System. . Pamantayan ed Panagtatak:IP67 / IP68. . Materyal -
![LSR Silicone Rubber]()
LSR Silicone RubberNgaran na Produkto:Connector LSR Sealing Components. . Tatak na Materyal:Customized materials, Wacker/Dow Corning/Shin-Etsu/Elkem/Xin'an Tianyu. . Istruktura na Mold:Cold Runner System, Transfer -
![Silicone Over Molding Mold]()
Silicone Over Molding MoldNgaran na Produkto:Custom Silicone Over Molding Mold parad Waterproof Connector Products. . Istruktura na Mold:Precision Engineered 2K (Two-Shot) Over molding System. . Materyal na Hulma:Premium Tool
Akin et sikami so pinili yo
Say Sertipiko Mi
Saray pabrika mi et sertipikado ed ISO 9001, ISO 14001, IATF 16949, tan susuportaan na UL tan SGS audits, ya mangiseguro na panumbok ed saray internasyonal ya estandarte ed kalidad tan kaliberliber.
Eksperyensyadon grupo na inhinyero
Say engineering team mi et walaan na propesyonal a design team ya walaan na masulok ya 15 taon ya eksperiensya tan dakel a marunong iran teknisyan, ya mangiseseguro na inkadunong tan inobasyon ed kada proyekto.
Panangasikaso ed Kalidad
Manguusar kami na saray advanced quality management tools a singa say FMEA, PPAP, ECN, tan SPC/CPK pian tuloytuloy ya nabantayan tan napaaligwas iray proseso mi, pian naseguro so tuloytuloy ya inkaekselente tan inkakontento na saray kustomer.
OEM tan ODM
Mangiiter kami na nababalang iran solusyon ed OEM tan ODM, ya onsusuporta ed saray kustomer manlapud panagpaalagey na konsepto tan panagdesinyo na inhinyeriya anggad panaggawa na kagawaan, produksyon, tan pangiter na karaklan.
LSR Silicone Molding
Say Liquid Silicone Rubber (LSR) et sakey a premium ya materyales ya elastomeric ya mabetbet ya uusaren ed proseso na injection molding lapud matalonggaring ya thermal stability, biocompatibility, tan andukey ya durability. Saray LSR molding parts et ginawa parad atagey ya -performance ya aplikasyon ed nanduruman industriya a singa say automotive, medical devices, consumer electronics, tan aerospace. Say nikadkaduman pormulasyon na LSR tan saray onsusuportad satan et mangiseguro na tuloytuloy ya kalidad, inkasusto, tan inkapanmatalkan ed silong na arawrawin kipapasen.
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Pakabidbiran |
Espesipikasyon |
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Ngaran na Produkto |
Customized LSR/HCR Mold parad IP68 Sealing Elements |
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Istruktura na Mold |
2/3-Plate Mold, walay/anggapoy Cold Runner System |
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Pamantayan na Panagtatak |
IP67 / IP68 |
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Materyal na Mold |
SKD61, S136, 1.2344 (ESR), 1.2316, 1.2738 (HH) |
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Saray Estandarte ed Amag |
Meusburger, Hasco, Misumi, DME |
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Saray Manunan Proseso |
Precision CNC, EDM (Sodick, Makino), Wire-Cutting (Sodick, Seibu), Surface Grinding (Yutong), Polish |
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Kapasidad ed kada bulan |
20 - 30 Sets |
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Saray Manunan Aplikasyon |
Balon Energy Vehicle Electronics, Precision Electronic Connectors, Aerospace, Medical Devices, Industrial Control Systems |
Saray bentaha na LSR Silicone Molding
Maong a Kontrol ed Kalidad
Say LSR injection molding et mangiyoopresi na nikadkaduman paulit-ulit tan kalidad na panangontrol. Say automated ya proseso et mamapaabeba ed lingo na too tan mamaseguro na parehon kalidad na parte ed kada batch.
Inka-flexible na Desinyo
Say likido ya inkagawa na LSR et mangiter na komplikadon geometriya, manipis iran dingding, tan komplikadon detalye ya mairap o imposiblin nadampot ed arum a materyales. Saray managdesinyo et makapanggawa na saray parte ya walay undercuts, living hinges, tan saray integrated features.
Nababawasan so Sekondaryon Operasyon
Dakel a parte na LSR so mankaukolan na daiset ya panagsumpal. Say ekselentin inkagawa na tapew tan say inkasusto na sukat so mabetbet a mamaandi ed pankaukolan na panag-trim, panaglinis, odino arum niran proseso kayari na panagmoldi.
Saray Gunggona ed Kaliberliber
Say LSR et nayarin i-recycle tan daiset labat so basura to legan ya gagawaen. Say kiwawala na solvents tan abeban pankaukolan na enerhiya so manggagawa ed satan ya opsyon ed panaggawa ya agmakaderal ed kaliberliber.
Klase na LSR Silicone Molding
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Single-Shot LSR Molding
Say sankabaloan ya paraan et say LSR et direktan i-inject ed mold cavity. Sayan paraan et maabig parad simpli anggad medyo komplikadon parte tan mangiyoopresi na sankapelesan ya panaon na siklo.
02
Multi-Shot LSR Molding
Say maaligwas a teknik ya mangiiter na pankanawnawan namoldi so dakel a materyales o kolor ed saksakey a siklo. Saya so mamapawala na komplikadon panagtipon tan mamawas ed saray pankaukolan ed panagtipon kayari na panagmoldi.
03
LSR Overmolding
Proseso no iner say LSR et namolde ed saray wala lan substrate a singa say metal, plastik, odino tela. Saya so mamapawala na mabiskeg iran kemikal a bedber tan mamapawala na komplikadon multi-material ya pantitipon.
04
Ilaktip so Molde
Say LSR et ginawa ed kaliberliber na saray insert ya akapuesto la a singa saray metal ya kabiangan, ya manggagawa na saray integrated assembly ya walaan na ekselentin sealing properties.
Pangusar na LSR Silicone Molding
Produkton Konsumidor
Say LSR et malaknab ya uusaren ed saray inagew-agew ya produkto lapud aliwan makasamal, agto napetang (kaslakan et manlapud -50℃anggad 200℃), tan malambot ya makadiwit. Saya so FDA-compliant parad food contact, kanian perpekto itan parad saray kagawaan ed kusina a singa say baking mats, spatulas, tan baby bottle nipples.
Medikal tan Panag-asikaso ed Salud
Diad lawak na medisina, say biocompatible LSR et importante ed panaggawa na saray importantin kabiangan a singa say respiratory mask, catheter, implantable devices, tan saray sistema na pangiter na tambal a singa saray insulin pump seals. Ontumbok itan ed ISO 10993 tan USP Class VI ya estandarte, ya mangiseguro na kaligenan parad andukey a pakapitongtong ed too.
Electronics
Say industriya na elektroniko et mandedependi ed LSR parad panag-seal tan panagprotekta ed saray sensitibon sirkito tan kabiangan manlapud pakaderal na kaliberliber. Saray LSR gaskets tan encapsulants et mangiiter na ekselentin dielectric insulation tan mansiansian malet ed nanduruman temperatura, ya mangaamper ed short circuits tan pakaderal na performance.
Saray Aplikasyon ed Luluganan
Saray modernon luluganan et manguusar na LSR components diad silong na-say-sistema na hood ya ditan et importante so resistensya ed petang, larak, tan yegyeg. Saray alimbawa et saray gasket na makina, saray selyo na ignition system, saray sensor housing, tan saray lente na LED headlight.
Industrial Seals and Gaskets
Say resistensya na LSR ed UV radiation, ozone, danum, tan nanduruman kemikal so manggagawa ed satan ya maabig parad mairap iran industriyal ya kaliberliber. Saya so malaknab ya uusaren ed saray bomba, balbula, sistema na tubo, tan makinarya ed saray sektor a singa say langis tan gas, panagproseso na kemikal, tan panaglinis na marutak a danum.
Aerospace tan Defense
Anggaman ag-akalista ed gapo, say LSR et walaan na ondarakel a betang ed saray aplikasyon ed aerospace tan depensa. Uusaren iya ed saray cockpit seal, avionics insulation, tan environmental control systems lapud performance to ed atagey tan arawrawin temperatura.
Saray Opsyon ed Panagpasadya na LSR Silicone Molding
Kolor
Walay nanduruman klase na estandarte o custom ya kolor ya uusaren iray pigment ya mipara ed estandarte na medikal odino food-grade.
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Inkaawet
Nayarin i-adjust manlapud malambot (Shore A 10) ya anggad malet (Shore A 80), ya mangiiter na flexibility ed pakalikna tan performance.
02
Tekstura na Tapew
Nayarin gawaen ya makinis, matte, textured, odino patterned ya finish parad grip, aesthetics, odino branding.
03
Saray Materyal ya Kaaruman
Saray filler a singa say silica odino conductive materials et nayarin idagdag pian napaaligwas so mekanikal a biskeg, thermal conductivity, odino saray electrical properties.
04
Multi-component Molding
Say overmoulding odino two-shot molding et makatulong pian natipon iray malet ya plastik odino arum nin materyales parad komplikadon asemblea.
05
Proseso na LSR Silicone Molding
Panagparaan na Materyal
Say proseso et onggapo ed pangiparaan na duaran-komponente na LSR system. Say Part A et walaan na silicone base tan crosslinking agent, bangta say Part B et walaan na platinum catalyst. Sarayan kabiangan et isimpen ya manbibiigan pian ag-onabig so masakbay.
Panagdosis tan Panlalaok
Saray eksakton metering pump et mangiter na eksakton ratio na Part A tan Part B ed sakey ya static mixer. Say ratio na panaglaok et kaslakan ya 1:1 o 10:1, depende ed espisipikon pormulasyon na LSR. Say tuloytuloy ya panaglaok et importante pian nadampot so pareparehon kalidad na materyal.
Injection tan Molding
Say nanlaok ya LSR et i-inject ed saray pinainit ya molde (kaslakan et 170-200 degree) ya uusaren iray espisyal ya injection molding machines. Say materyal et onaagus ed saray runner tan gate pian napano ya sigpot iray mold cavities.
Proseso na Panagpaabig
Say petang manlapud molde so mangigapo ed platinum-catalyzed vulcanization reaction. Say likidon silicone et magmaliw ya solidon elastomer diad panamegley na crosslinking, ya kaslakan et mangala na 30-180 segundo depende ed kapal tan inkakomplikado na parte.
Panag-demol tan Pansumpal
No onabig la, saray parte et automatikon naandi. Say nisipor ya pakawalaan na LSR et mabetbet ya mamaandi ed pankaukolan na mold release agents, ya mamapaabeba ed panaon na siklo tan mamaaligwas ed kalidad na parte.
Saray Materyales ya Inusar ed LSR Silicone Molding
Silicone Rubber (Base Polymer)
Say manunan kabiangan na LSR molding parts et say liquid silicone rubber, sakey a duaran parte na platinum-cured polymer system. Kabkabat ed ekselentin inka-elastiko tan inka-resiliente to, say LSR et mansiasiansia na inka-flexible to ed nanduruman temperatura (kaslakan et -50℃anggad 200 degree). Ag-itan onlelereg ed UV, ozone, tan itatatken, kanian balibali itan parad saray paway tan saray kritikal ya aplikasyon ed panag-seal.
Saray Curing Agents (Catalysts)
Saray curing agents so mangigapo na cross-linking reaction ya mamasimbalo ed liquid silicone ya magmaliw ya solido tan matibay ya elastomer. Saray platinum-based catalysts so estandarte parad atagey-purity LSR lapud malinis, epektibo so panagtambal da tan anggapoy byproducts da. Saray sisteman base ed peroxide- et alternatibo balet ta agtanton kaslakan ed saray aplikasyon ya eksakto lapud posiblin angob tan residue.
Silicone Additives
Saray additives et ilalaok ed saray pormulasyon na LSR pian napaaligwas so performance, itsura, tan inkaproseso. Saray kaslakan ya klase et saray colorant (parad pakabidbiran odino pakabidbiran), saray release agents (pian ag-onpeket ed saray amag), tan saray functional additives a singa saray flame retardants odino antimicrobial agents.
Saray Materyales ya Panpano
Saray filler a singa say fumed silica, glass microspheres, odino ceramic powders et iyaarum pian nauman so pisikal tan ekonomikon kablian na LSR. Papabiskegen da so polymer matrix, papaaligwasen so biskeg na tear, babawasan so shrinkage, tan babawasan so gastos ed raw material. Wala ray filler ya mamaaligwas met ed electrical insulation odino thermal conductivity.
Panagmantini
Panlinis
Mangusar na anlemew a sabon odino detergent ya walay ampetang a danum tan anlemew ya abel odino espongha. Banlawan ya maong tan pamaraan ed dagem.
Disinpektasyon
Parad saray parte na medikal odino naakan, mangusar na saray cleaner ya walay alak odino saray aprubaan ya disinfectant ya anggapoy harsh solvents.
Paliisan
Saray abrasive cleaners, chlorine-based bleach, mabiskeg iran asido, odino alkalis, ya nayarin maneral ed tapew odino mamapeles na itatatken.
Kargaan
Ipaliis ed direktan sinag na agew, saray lapuan na ozone (alimbawa, saray motor), tan saray arawrawin temperatura no ag-uusaren.
FAQ
Kabkabat kami bilang sakey ed saray manunan manggagawa tan mansusuplay na silicone rubber mold ed China. Diad masulok ya 15 taon ya eksperiensya, maliket mi kan abrasaen ya mangaliw na de-kalidad ya silicone rubber mold ed dugan presyo manlapud pabrika mi. Kontakin kami parad kaaruman iran detalye.
Saray Produkto na Pablos .
