Say Propesyonal ya Manangiter na Serbisyo ed Molding

 

 

Niletneg nen 2010, say Protech et sakey a manufacturer ya walad China ya espisyalista ed saray produkton plastik tan hardware, ya walaan na mabiskeg iran abilidad ed high-precision tooling, injection molding, tan metal stamping. Manpapaandar kami na dakel a pasilidad na produksyon ya walay kabuoan ya 8,000m2, kaiba lay 2,500m2 ya pabrika na kagawaan ed Dongguan tan 6,000m2 ya pabrika na panagmolde tan panag-stamp ed Shenzhen. Lapud walaan kami na advanced CNC machining tan precision inspection systems, susuportaan mi so malet iran toleransya tan malet ya kalidad.

 

 
  • Saray Koneksyon Isulong so Molding
    Ngaran na Produkto:Saray Custom Insert Molding Parts parad Precision Electronic Connections. . Saray Manunan Materyales:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30 tan arum niran engineering
  • Precision Molding Parts parad Aerospace
    Ngaran na Produkto:High-Precision Injection Mold parad Aerospace Connectors tan Importante iran Aplikasyon ed Industriya. . Materyal na Produkto:Ginawa parad atagey-performance thermoplastics kaiba
  • Saray Inmoldi ya Parte parad Elektronikon Koneksyon ed Luluganan
    Ngaran na Produkto:Saray Custom Molded Parts Parad Automotive Electronic Connection. . Eksperto ed Materyal:PA66-GF30, PA6-GF25, PA9T, LCP, ABS, PPS-GF30, arum nin engineering thermoplastics (UL94
  • Precision Insert Molding
    Ngaran na Produkto:Custom Insert Molding Solutions parad Automotive Electronics. . Saray Manunan Materyales:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, arum niran inhinyeron thermoplastics. .
  • Multi-Cavity Vertical Over molding
    Ngaran na Produkto:Multi-Cavity Vertical Overmolding Mold ya walay Hot Runner System. . Materyal:Ginawa parad high-performance engineering plastics:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ECT.
 
Akin et sikami so pinili yo
 
 
 

Say Sertipiko Mi

Saray pabrika mi et sertipikado ed ISO 9001, ISO 14001, IATF 16949, tan susuportaan na UL tan SGS audits, ya mangiseguro na panumbok ed saray internasyonal ya estandarte ed kalidad tan kaliberliber.

 
 

Eksperyensyadon grupo na inhinyero

Say engineering team mi et walaan na propesyonal a design team ya walaan na masulok ya 15 taon ya eksperiensya tan dakel a marunong iran teknisyan, ya mangiseseguro na inkadunong tan inobasyon ed kada proyekto.

 
 

Panangasikaso ed Kalidad

Manguusar kami na saray advanced quality management tools a singa say FMEA, PPAP, ECN, tan SPC/CPK pian tuloytuloy ya nabantayan tan napaaligwas iray proseso mi, pian naseguro so tuloytuloy ya inkaekselente tan inkakontento na saray kustomer.

 
 

OEM tan ODM

Mangiiter kami na nababalang iran solusyon ed OEM tan ODM, ya onsusuporta ed saray kustomer manlapud panagpaalagey na konsepto tan panagdesinyo na inhinyeriya anggad panaggawa na kagawaan, produksyon, tan pangiter na karaklan.

 

 

Precision Insert Molding
 

Say insert molding et sakey ya espisyal ya teknik na panag-injection na plastik ya mangilaktip na preformed ya insert ed mold antis ya i-inject so tinunaw ya plastik. Sayan proseso so mamaabuloy ed plastik ya onpeket ed insert, ya manggawa na saksakey, nankakasakey a kabiangan. Say insert molding et mamaaligwas ed inkadukey tan inkausar na saray parte, kanian malaknab ya uusaren itan ed nanduruman industriya, kaiba lay automotive, electronics, tan medikal iran kagawaan.

Pakabidbiran

Saray detalye

Ngaran na Produkto

Custom Insert Molding Solutions parad Automotive Electronics

Saray Manunan Materyales

PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, arum niran inhinyeron thermoplastics

Istruktura na Mold

2-Plato, 3-Plato; Hot Runner / Cold Runner; Modular Designs

Panproseso

Precision Insert Molding (Vertical & Horizontal); Advanced Moldflow Analysis; CTQ Parameter Control

Saray klase na puerta

Submarine (Tunnel), Cashew, Pinpoint (Mas labay parad daiset ya vestige)

Kapasidad na Panmoldi

35 Makina: Fanuc (30-300T), Haitian (300T), Nissei Vertical (40-80T)

Mold Steel

SKD61, Viking, P20, SKH51 (Selected for wear resistance & long life >1,000,000 shots)

Saray Estandarte ed Amag

Meusburger, Hasco, Misumi

Saray Manunan Aplikasyon

Balon Energy Vehicle (NEV) Electronics, Precision Electronic Connectors, Sensors, ECUs, Power Modules

Aerospace Components, Medical Device Housing, Industrial Control Systems

Saray Sertipiko na Kalidad

IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, ISO 13485:2016 (Medikal)

 

Saray bentaha na Precision Insert Molding
 

Pinaaligwas ya Inkabiskeg tan Kabiskegan

Say insert molding et mankokombina na plastic resin tan malet iran insert pian makagawa na matibay iran parte. Say metal ya insulong et mangiiter na inkapekder, bangta say plastik et mangiyoopresi na pakayarin man-damping. Saya so manresulta ed sakey a produkto ya makasungdo ed mas atagey a stress tan mamawas ed panlalaban ed saray akapaliber a kabiangan.

 

Pambawas na Kabaleg tan Belat

Sayan teknik et ontulong pian nabawasan so kabaleg tan belat na saray kabiangan. Saya so lapud say panaggawa na saray parte ya walaan na saray insert ya insert et agla kaukolan so kaaruman iran elemento na panagkabit. Saya so manresulta ed anggad 50 beses ya mas anlemew tan mas compact iran parte, ya makagunggona ed dakel ya aplikasyon a singa say aerospace tan automotive.

 

Panaon tan Gastos-Epektibo

Say insert molding et makabawas na gastos diad direktan pangitipon na saray insert legan na proseso na panagmoldi, ya ag la kaukolan so nanduruman kundang na panagtipon. Sayan paraan et mamapaabeba ed gastos ed trabaho tan panaon na panagtipon legan ya babawasan so posibilidad na lingo.

 

Inarum so Kasusto tan Kagawaan

Sayan proseso so mangiiter na eksakton pangiyan na saray insert, ya mangiseguro na pareparehon kalidad. Sayan inkasusto et importante parad saray parte ya mankaukolan na malet ya panag-anos tan napanmatalkan ya performance.

 

Pinaaligwas so Inka-Flexibility na Desinyo

Say insert molding et mamagaan ed kimey na saray design engineer tan manufacturer diad pangiter tod sikara na nanduruman kurti tan desinyo ya ag da nagawaan ed saray metal labat.

 

Mas Maong ya Pan-seal tan Pan-waterproof

Say insert molding et mamaaligwas ed panag-seal tan waterproofing diad pangiloob na saray insert ed plastik. Saya so mamawala na malet a selyo ed kaliberliber na insert, ya importante parad saray aplikasyon ya ag-onlooban na danum- tan pluido-.

 

Saray klase na Precision Insert Molding

 

Saray Part Inserts

Saray part insert et saray kabiangan ya inyan ed molde antis na injection phase. Ipaway iratan a kaiba so asumpal a parte. Saray part insert et nayarin gawad metal o plastik. Kada balon shot et walay balon part ya insert.

Mold Inserts

Saray mold insert et kaslakan ya gawad metal tan akapeket ed mold. Sarayan insert et nayarin gawaen manlapud saray metal ya atagey so konduktibidad da. Nayarin mangapekta iya ed temperatura legan na proseso na panag-ineksion. Say espisipikon klase na mold insert et say core. Saray core mold elements et ikonsidera ed core shift analysis.

Precision Insert Molding

 

Saray Aplikasyon na Precision Insert Molding

 

Aerospace

Anlemew, atagey-biskeg iran kabiangan parad loob, kontrol, tan kagawaan

01

Automotive

Saray matibay ya plastik-metal ya hybrid ya parte ya mamaaligwas ed epektibon gasolina tan mamapaabeba ed gastos ed panagtipon

02

Medikal iran Kagawaan

Sterile, precision-molded housing tan inserts parad saray kagawaan ed panag-opera tan kagawaan ed panagsukimat

03

Consumer Electronics

Saray threaded inserts tan plug housing ya ag la kaukolan so adhesives o fasteners

04

Depensa

Saray malet ya padir tan saray mausar a parte parad saray kagawaan ya akaparaan ed uma

05

 

Proseso na Precision Insert Molding

 
 

Desinyo na Mold
Say unonan kundang et say panagdesinyo na molde. Saray eksperto mi ed precision plastic injection molding et manggagawa na mold pian nasumpal iray espisipikon kakaukolanen na insert molding. Seguroen dan say mold et susto so inkadesinyo to pian ag-onkukurang so insert legan na pangi-injection. Say pangiseguro ya say plastik et onaagus a maong ed kaliberliber na insert et mamawala na malet a bedber.

 
 

Iyan so pangiyan
Kayari to, onla tayod insert placement. Saray marunong ya operator et sarag dan gawaen iya ya manual odino automatiko ya manguusar na precision robots. Say manual ya pangiyan et perpekto parad angkekelag iran produksyon, bangta say automated ya pangiyan et perpekto parad angkakabaleg iran panagdalagan, pian naseguro so inkaparaan tan kapeles.

 
 

Plastic Injection
Insan onsabi so panag-ineksion na plastik. Say tinunaw ya plastik et itusok ed molde. Onagus itan ed kaliberliber na insert, ya panoen toy interon abot. Legan ya onleletey tan onkakasil so plastik, manporma itan na mabiskeg a bedber ed insert, kanian magmaliw ya matibay a parte.

 
 

Pangekal ed Moldidon Parte
Kayari na proseso na panagmolde, ekalen na operator so molde ya parte. Sayan kundang et mankaukolan na maalwar ya pangasikaso pian napaliisan so antokaman a pakaderal. Say inkasusto so manunan paraan pian napansiansia so integridad na saray parte.connectors.

 
 

Post-Operasyon na Panmoldi
Diad kaunoran, gawaen mi ray operasyon kayari na -molding. Kaiba ed saya so panagputot na ekstran materyales tan panag-debur na antokaman ya matalimbeng a gilig. No nakaukolan, pigaran proseso na panagtambal ed tapew so gagawaen met pian napaaligwas so itsura tan pakayari na parte. Say grupo na inspeksion et manggagawa na pigaran kalidad na tsek pian naseguro ya kada molded precision plastic part et makaabot ed sankatageyan ya estandarte.

 

 

Prinsipyo na Panagkimey na Precision Insert Molding
1

Iyan so pangiyan

Say metal ya insert et manual o automatikon iiyan ed mold cavity.

2

Injection Molding

Say tinunaw ya thermoplastic et i-inject ed silong na atagey a presyon pian na-encapsulate so insert.

3

Panagpaliis tan Panagpapaway

Say plastik et onlelereg ed kaliberliber na insert. Manlukas so molde, tan say asumpal a parte et ompaway.

4

Post-Processing

Saray kundang a singa say deburring, heat treatment, tan surface finishing et nayarin gawaen pian naseguro so kalidad tan inkadukey na parte.

 

 
 
Saray Manunan Ikonsidera ed Precision Insert Molding
01.

Desinyo na Mold

Importante itan pian naala iray insert ed posisyon da tan naseguro so suston iyaagus na plastik ed kaliberliber da.

02.

Ilaktip so Materyal

Kaukolan ya makaanos ed atagey ya temperatura tan presyon na proseso na panag-ineksion.

03.

Gap Control

Say mainget a gap ed baetan na insert tan plastik et mamaseguro na mas maabig ya pankakasakey tan inkamapanmatalkan.

04.

Kondisyon na Panmoldi

Say pampili tan panagproseso na resin et nepeg ya itukoy ed materyal tan aplikasyon.

 

FAQ

 

T: Sarag moy ontulong ed panagdesinyo?

A: On, sarag min iter so one-stop ya serbisyo manlapud desinyo anggad panagproseso tan pangipawit.

T: Anto ran kondisyon na panaglako so naawat?

A: FOB, Door to Door, EXW so naabobonan. Nayarin pantongtongan so arum nin termino na panaglakoan.

T: Anto ran paraan na panagbiahe so uusaren?

A: Unong ed pankaukolan na saray kustomer, kaslakan ya ipawit panamegley na Dayat/ Dagem/ Tren/ Maples ya Baloto.

T: Antoy lead time na produksyon?

A: Unong ed saray produkto, kaslakan et manlapud 3 simba anggad 10 simba.

T: Walay minimum ya order quantity (MOQ) yo parad saray produkto?

A: Kaslakan et nayarin gawaen so 1PC ya produkto, balet parad arum ya espisyal iran produkto, singa say 3D printed iran parte, walay minimum ya karakel na order mi ya nayarin pankakasakeyen.

Kabkabat kamin maong bilang sakey ed saray manunan manggagawa tan mansusuplay na saray produkto ed China. Diad masulok ya 15 taon ya eksperiensya, maliket mi kan abrasaen ya mangaliw na de-kalidad iran produkton panmoldi ed maabig ya presyo manlapud pabrika mi. Kontakin kami parad kaaruman iran detalye.

Ipawit so Pantepet