High Precision Punch parad Progressive Stamping Die
Teknikal iran Detalyado
|
Parametro |
Espesipikasyon |
|
Ngaran na Produkto |
High Precision Punch parad Progressive Stamping Die |
|
Saray materyales |
ASP23, SKD11, DC53, ASP60, CD650, tan arum nira |
|
Processing Tech |
CNC→Surface Grinding→EDM→Wire-Cutting→Profile Grinding |
|
Kapasidad ed kada bulan |
8,000 pcs~15000 pcs |
|
Saray Aplikasyon |
Connectors/Shields (Electronics), EV Battery Contacts (Balon Enerhiya), Sensor Housings (Auto Electronics), EMI Components (5G Comms), Surgical Device Parts (Medical) |
Saray Manunan Bentaha
Manpuonan kami ed sankatageyan ya klase na makina pian naseguro ya kada parte ya gagawaen mi et makasumpal ed eksakton detalye. Say pasilidad mi et walaan na saray sankatalonggaringan ya tatak ed industriya, kaiba lay:
● Sodick tan MakinoEDM(6 Makina)– parad superyor ya inkagawa na tapew tan komplikadon detalye
● Sodick & Seibu Wire-Cutting(7Makina)– mangiiter na nikadkaduman inkasusto ed komplikadon geometriya
● Waida Profile Grinder(3 Machines)– Parad ultra-eksakton optical grinding tan finishing.
● Yutong & Surface Grinders (10 Machines)–– Parad ultra-eksakton panaggiling tan panagsumpal.
● Kenton Surface Grinders (2Makina)– Parad ultra-eksakton panaggiling tan panagsumpal.
● Hexagon CMM(1 Machine)– mangiiter na micron-level ya inspeksyon tan panag-verify
● Nikon Projector(3 Makina)– parad eksakton panagsukat na optical tan panagseguro na kalidad
● Nikon Altimeters(8 Machines)-parad eksakton sukat na sukat tan pakaseguro na kalidad
● Wanhao 2D Measurer( 3 Machines)-parad eksakton panagsukat na optical tan panagseguro na kalidad
Lapud sarayan maaligwas ya teknolohiya, nagarantiyaan mi so malet ya panag-anos, inkapara, tan inkamatoor ed kada parte ya gagawaen mi.
Say kalidad et aliwan sakey labat a kalat-niletneg itan ed saray proseso tayo. Bilang sakey a sistematikon sertipikadon manggagawa, ontutumbok kami ed saray estandarte ya bibidbiren ed interon mundo, kaiba lay:
● ISO 9001– pangiseguro na tuloytuloy ya panangasikaso ed kalidad
● ISO 14000– mankomit ed panaggawa na produkto ya makaderal ed kaliberliber
● IATF 16949– makasumpal ed saray istrikton kakaukolanen na industriya na luluganan
Manlapud inspeksion na raw material anggad sampot ya pangiter, say quality control team mi et manutumbok na malet a proseso pian naseguro ya kada component et mankimey unong ed iilaloan-kada oras.
Natatalosan mi ya say panaon et importante ed panaggawa na mold part. Kanian in-optimize mi so workflow mi pian makapangiter na kompetisyon tan nababalang ya turnaround times:
● Standard Orders: 12-18 ya agew
● Apuradon Kerew: 7-12 ya agew
Say customer-centric ya paraan mi et mankabaliksan ya mibagay kami ed timeline yo. Lapud malaknab so eksperiensya mi ed panaglingkor ed saray kliyente ed Europa tan Amerika, marundunong kamin maong ed pakasumpal na saray iilaloan na nanduruman kontinente nipaakar ed panaon tan komunikasyon.
Bilang sakey a direktan manlalapud manggagawa na produkto ya walad China, ekalen mi ray ag nakaukolan ya middlemen. Saya so mangiter ed sikami na pankanawnawan mangiyopresi:
● Mas abeba so gastos ed produksyon ya ag nababalang so kalidad
● Malinew ya presyo ya anggapoy akaamot ya bayar
● Mas baleg so balor na pinansyal ya pinansyal mo no ikompara ed saray kompanya na panaglakoan odino saray managlako
Diad pitongtong ed sikami, makagamor kayo na direktan bentaha ed pabrika tan say mas mainomay ya suplay ya mamapaabeba ed gastos tan mamaaligwas ed inkaepektibo.
Ag kami labat mansusuplay na mold parts-manggagawa kami na manbayag iran pankakasakey. Say grupo mi et walaan na dakel a taon ya eksperto ed panaggawa na precision mold spare parts, ya susuportaan na responsive service model. Balanglan kaukolan moy teknikal a suporta, custom requirements, odino regular iran update, wadia kami pian naseguro so maabig tan produktibon pankokolaboraan.
Ipanengneng na Workshop
Akin et pinili yo kami parad High Precision Punch Parad Progressive Stamping Die?
Alimbawa na Kaso
Automotive terminal punch parad Tier 1 supplier
● Angat: ±0.002mm ya pakayari ed 0.8mm ya kapal na phosphor bronze
● Solusyon: DC53 punch ya walay ASP60 tip (Dual-material bonding)
● Resulta: 98% first-pass yield, tool life >500k strokes
Inka-flexible na Panagpasadya
● Awaten iray 2D ya drowing (DWG/PDF/DXF) tan 3D iran modelo (STEP/IGES/STEP/PRT)
● Panaon na produksyon na batch: 7-15 ya agew
Quality Assurance Protocol
Sertipikasyon na raw material (MTC ya walay report na heat-treat)
2.In-process checks (Dimensional & hardness testing)
Kaunoran ya inspeksion: 100%-dimension report so niiter
Say Daloy na Kimey Mi
Phase 1: Quotation & Order Processing
Kundang 1: Panag-usisa tan Panagdrowing na Resibo
● Gawaen:
○ Say kustomer et mangipapawit na Request for Quotation (RFQ) kaiba lay 2D/3D drawings (diad saray format a singa say .dwg, .step, .igs), saray detalye na materyales, karakel, tan antokaman ya espisyal iran kakaukolanen.
○ Ipapasen min naawat mi so tepet ed loob na4 oras na trabaho.
● Saray Manunan Ikonsidera:
○ Kalidad na Drawing:Nengnengen iray drowing parad inkakompleto, kalinew na saray tolerances, geometric dimensions tan tolerancing (GD&T), tan teknikal a posibilidad.
○ Komunikasyon:Ipalinew ya tampol ed kustomer so antokaman ya agmalinew ed drowing odino saray kakaukolanen. APapel na Paliwawa ed Teknikalnayarin usaren parad sayan gagala.
Kundang 2: Inaon tan Teknikal a Repaso
● Gawaen:
○ Say grupo na saray inhenyero mi et manggagawa naDFM (Design for Manufacturability)panaral.
○ Mankuenta kami na gastos (materyal, makina, panagtambal, tan arum ni) tan lead time.
○ Sakey a detalyadonKomersyal ya Kotasyonet ipawit ed kustomer, kaiba lay: presyo na yunit, kabuoan a presyo, kondisyon na pangiter (alimbawa, FOB, CIF), kondisyon na pambayar (alimbawa, 30% T/T deposit, 70% antis na pangipawit), tan kalkuladon lead time.
● Saray Manunan Ikonsidera:
○ Value-Inyarum ya Suhestiyon:No say DFM analysis mi et mangisusuheri na pananguman ed desinyo ya makatipid na gastos odino makapaaligwas na performance ya ag nakompromiso so function, iproponin mi itan ed kustomer.
○ Transparency:Say inaon et nepeg ya malinew tan detalyado pian napaliisan so pansasangsangan ed arapen.
Kundang 3: Kumpirmasyon na Order tan Kontrata
● Gawaen:
○ No abobonan na kustomer so presyo, sakey aPurchase Order (PO)so naawat.
○ Mangiter kami naProforma Invoice (PI)odino sakey a pormalKontrata ed Panlakopian nakumpirma na kustomer.
○ Kayari na pambayar na kustomer ed deposito, say order et opisyal lan ni-schedule ed sistema na produksyon mi.
● Saray Manunan Ikonsidera:
○ Kaunoran ya Tsek:Seguroen ya say PO et eksakton mipara ed saray inaon ya detalye.
○ Dokumentasyon:Amin ya paknaan (saray inaprobaan ya drowing, teknikal iran detalye) et aka-archive bilang opisyal ya estandarte parad produksyon tan inspeksion.
Phase 2: Production & Quality Control
Kundang 4: Panplano na Produksyon tan Panagsaliw na Materyal
● Gawaen:
○ Say order na produksyon et ginawa ya walay nikadkadumanNumero na Trabahoparad panagsubaybay.
○ Saray raw materials (asero, carbide, tan arum ni) et i-order ed saray sertipikadon supplier.
○ Saray Material Certificates (alimbawa, Mill Certificate) et naala parad pakasubaybayan.
● Saray Manunan Ikonsidera:
○ Nasubaybayan so Materyal:Amin ya materyales et walay tatak ton numero na trabaho. Mantitipon kami na saray rekord na saray materyal a sertipiko.
○ Panaon na Buffer:Ikonsidera iray posiblin atraso ed pangiter na materyales legan ya iplaplano so eskedyul.
Kundang 5:Parte Panaggawa
● Gawaen:
○ Programing:Saray CAM programmer et manggagawa na machining programs parad CNC Mills, Wire-EDM, tan Sinker-EDM, tan arum nira.
○ Setup & First Article Inspection (FAI):Say makina et akapuesto, tan say unonan piraso et makina. AyaUnonan Artikuloet inspeksion a maong sumpad drowing.
○ Bulk Machining:Kayari labat ya naaprobaan so FAI, onggapo lay bulk machining.
● Saray Manunan Ikonsidera:
○ Importante so FAI:Sayan kundang et mangamper ed dakel a produksyon na saray depektibon parte. AFAI Reportnayarin iter no kerewen.
○ Diad-Process Inspection (IPI):Saray operator et manggagawa na panapanaon iran tsek ed saray kritikal a sukat legan na proseso na panagmakina.
Kundang6: Kontrol ed Kalidad tan Kaunoran ya Inspeksyon
● Gawaen:
○ 100% na saray asumpal lan parte so ondalan ed pinal ya inspeksion.
○ Kaiba ed inspeksion so: saray kritikal a sukat (ya uusaren so Hexagon CMM, Nikon Projector, Altimeter), inka-malet (ya uusaren so Hardness Tester), inka-tap na tapew, tan itsura.
○ A Final Inspection Report (FIR)tan aDimension Summary Reportso napapawala.
● Saray Manunan Ikonsidera:
○ Say dokumentasyon so manuna:Saray report na inspeksion so mangiiter na paneknek na pantutunosan. Akaparaan kamin mangiter ed saraya ed saray kustomer.
○ Non-Conformation:Antokaman ya aliwan -conforming ya parte et nibiig tan nireport. Ipaamta min tampol ed kustomer tan mangiter kami na solusyon (rework o remake).
Phase 3: Delivery & After-Sales
Kundang 7: Panbalot tan Panangipawit
● Gawaen:
○ Saray parte et nalinisan, naamper so kalawang, tan nababalot unong ed pankaukolan na kustomer odino say estandarten industrial packaging mi (alimbawa, vacuum sealed, bubble-wrapped, iiyan ed indibidual iran slot ed malet iran kahon).
○ Saray dokumento ed pangipawit (Packing List, Commercial Invoice, Bill of Lading/Airway Bill) et akaparaan la.
○ Saray produkto et nipawit, tan say impormasyon nipaakar ed panagsubaybay et niiter ed kustomer.
● Saray Manunan Ikonsidera:
○ Maligen ya Pambalot:Say gagala et pian naseguro ya saray parte et onsabi ed perpekton kondisyon ya anggapoy naderal legan na panagbiahe.
○ Inkasusto na Dokumento:Seguroen ya amin ya dokumento ed pangipawit et susto pian naprebentaan so isyu ed customs clearance.
Kundang 8: Serbisyo Kayari-Sales
● Gawaen:
○ Susundan mi so kustomer kayari na pakaawat to pian naseguro ya nakontento.
○ Isipen mi ed file so amin ya datos na proyekto (saray drowing, programa, rekord na inspeksion) ed loob na ag-onkulang ed10 taonparad saray order ed arapen odino panagresolbe na problema.
○ Mangiiter kami na tuloytuloy ya teknikal a suporta parad antokaman a tepet nipaakar ed saray parte.
● Saray Manunan Ikonsidera:
○ Proaktibon Komunikasyon:Agmo aalagaren iray problema. Say simplin follow-up ya email et mamawala na mabiskeg iran relasyon.
○ Tuloytuloy ya Pamaaligwas:Aawaten tan papablien mi so amin ya feedback na saray kustomer pian napaaligwas iray proseso tan produkto mi.
Saray Mainit ya Tag: progresibon stamping parts, China progressive stamping parts manufacturers, suppliers, factory
